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New polyelectrolyte inks create fine-scale structures through direct writing

CHAMPAIGN, Ill. -- Like spiders spinning webs, researchers at the University of Illinois at Urbana-Champaign are creating complex, three-dimensional structures with micron-size features using a robotic deposition process called direct-write assembly.

As reported in the March 25 issue of the journal Nature, Jennifer Lewis and her research team have developed novel inks that readily flow through micro-capillary nozzles and then rapidly solidify to retain their shape. Patterning such fine structures could be useful in applications such as drug-delivery, micro-fluidics, photonics and tissue engineering.

"This research builds upon our previous work with colloid-based inks, and represents a major step forward in both ink design and pattern resolution," said Lewis, a Willett Faculty Scholar and a professor of materials science and engineering and of chemical and biomolecular engineering at Illinois. "Because this new ink is based solely on polyelectrolyte mixtures rather than colloidal particles, we are able to produce three-dimensional periodic structures with feature sizes that are 100 times smaller than before."

The smallest feature size Lewis' team has demonstrated so far is 500 nanometers. An entire three-dimensional structure can fit in the diameter of a human hair.

"The new inks are low-viscosity fluids created by combining oppositely charged polyelectrolyte complexes," Lewis said. "The ink viscosity can be tailored over a wide range to control its flow through fine deposition nozzles of varying diameter."

A spider creates its web by secreting a concentrated protein solution through its spinneret to produce fine silk filaments. "We drew inspiration from this natural process to guide our ink design," said graduate student Gregory Gratson, who helped develop the inks. "For example, we worked in a similar concentration range as spider-spinning dope, though our ink structure is significantly less complicated."

To produce the desired t
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Contact: James E. Kloeppel
kloeppel@uiuc.edu
217-244-1073
University of Illinois at Urbana-Champaign
24-Mar-2004


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